Technical renovation plan and measures for brine pump pipeline

Category: Water pump knowledge

2025-08-19

In the salt chemical and brine mining industries, brine extraction pumps are critical equipment, and their operating efficiency and stability are directly related to production efficiency and cost control. However, traditional brine extraction pump piping systems often face problems such as corrosion, wear, high energy consumption, and frequent maintenance during use, which seriously affect production efficiency and product quality. Therefore, implementing technical upgrades and optimizing the piping system has become an important way to improve the efficiency of brine extraction operations. The following is a technical modification plan and specific measures for brine extraction pump pipelines, aimed at solving existing problems and improving the overall performance of the system.

I. Current Situation Analysis

First, a comprehensive assessment of the existing brine extraction pump piping system is required, including but not limited to pipe material, connection method, fluid characteristics (such as brine composition, temperature, pressure), pump operating efficiency, historical failure records, etc. Through data analysis, identify the main problems existing in the piping system, such as leakage caused by material corrosion resistance, increased energy consumption caused by high fluid resistance, and maintenance difficulties caused by unreasonable pipeline layout.

 II. Technical Modification Goal Setting

Based on the current situation analysis, clarify the technical modification goals:

1. Improve corrosion resistance

Select pipe materials that are more suitable for the characteristics of brine to reduce leakage and equipment damage caused by corrosion.

2. Reduce energy consumption

Optimize the pipeline layout, reduce fluid resistance, and improve the operating efficiency of the pump.

3. Enhance system stability

Adopt advanced connection technology and monitoring methods to ensure the long-term stable operation of the pipeline system.

4. Easy to maintain

Optimize the pipeline layout to facilitate daily inspection and maintenance and reduce downtime.

III. Specific Technical Modification Measures

1. Pipeline Material Upgrade

Select corrosion-resistant materials: According to the brine composition, select pipeline materials with stronger corrosion resistance, such as duplex stainless steel, titanium alloy, or polymer composite materials, to replace traditional carbon steel or stainless steel, and fundamentally reduce corrosion problems.

Lining treatment: For installed pipelines, consider using lining technology, such as rubber lining, fiberglass lining, etc., to improve the corrosion resistance of the pipeline.

2. Pipeline Layout Optimization

Streamline design: Use computer-aided design (CAD) software to optimize pipeline streamlines, reduce the number of elbows, reduce fluid resistance, and improve conveying efficiency.

Support reinforcement: Reasonably set up pipeline supports to ensure stable operation of the pipeline under high pressure and high temperature conditions and reduce vibration and noise.

3. Application of High-Efficiency and Energy-Saving Pumps

Model upgrade: According to the flow and head requirements, select brine extraction pumps with higher efficiency and lower energy consumption, such as magnetic pumps and multi-stage centrifugal pumps, to improve the operating efficiency of the pumps.

Variable frequency speed regulation: Introduce variable frequency speed regulation technology to adjust the operating speed of the pump according to actual needs, avoid the phenomenon of "overpowered motor", and achieve energy saving and consumption reduction.

4. Intelligent Monitoring System Integration

Online monitoring: Install sensors for pressure, flow, temperature, etc. to monitor the operating status of the pipeline system in real time, and detect and warn of potential problems in time.

Remote control: Establish a remote monitoring platform to realize remote start and stop, speed regulation, and fault diagnosis of pump sets, improve emergency response speed, and reduce manual intervention costs.

 

Previous: What is the impact of a smaller gap between the pump casing and impeller after a multi-stage high-pressure pump is installed?

Next: Is 304 stainless steel alkali-resistant?

Contact Us

Free Hotline:0086-13307481676

Fixed telephone:0086-13307481676      

Mobile:0086-13307481676(WeChat)

E-mail:sales@sanchangpump.com